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BlogRockwell Automation's New On-Machine Solutions

Dave Cucerzan

Rockwell Automation's New On-Machine Solutions

2/10/25 | John Haley, Senior Automation Specialist, Rexel Automation Solutions

Revolutionizing Industrial Efficiency: The Power of On-Machine™ Solutions

In an era where speed and adaptability are paramount, the industrial landscape is undergoing a transformative shift. Enter On-Machine™ solutions—a groundbreaking approach that relocates controls and hardware from traditional control cabinets directly onto the equipment itself. This innovative strategy not only streamlines design but also significantly reduces the number of components and connections, paving the way for a more efficient and agile manufacturing process.

Accelerating Time to Market

In today’s fast-paced industrial environment, meeting aggressive project timelines is not just a goal; it’s a necessity. Manufacturers are under constant pressure to deliver high-quality products quickly. On-Machine™ solutions are designed to facilitate this urgency by simplifying the design, build, and installation processes. By minimizing complexity, these solutions empower teams to manage timelines effectively, ensuring that projects are completed on schedule without compromising quality.

Addressing Skills Shortages

The industrial sector is grappling with a significant skills shortage, making it increasingly challenging to find qualified personnel. On-Machine™ solutions offer a strategic advantage by integrating systems and utilizing common engineering platforms. This approach reduces the learning curve for new staff, enabling them to become productive more quickly. By simplifying the operational landscape, manufacturers can mitigate the impact of workforce shortages and maintain productivity.

Meeting Evolving Customer Demands

As the marketplace evolves at an unprecedented pace, manufacturers must adapt to meet changing customer demands. Leaner, more flexible equipment is essential for staying competitive. On-Machine™ solutions decentralize automation and control components, enhancing modularity and allowing for easier retooling and reconfiguration of equipment. This flexibility ensures that manufacturers can swiftly respond to market shifts and customer needs.

5 Benefits of On-Machine™ Solutions by Rockwell Automation

1.) Simplified Design

  • Easily Modify Equipment: The modular design of On-Machine™ solutions increases flexibility, allowing for straightforward reconfiguration to meet unique operational requirements.
  • Save Floor Space: With smaller equipment footprints, manufacturers can free up valuable floor space, enhancing both productivity and safety.

2.) Faster Build and Installation

  • Speed Installation: By reducing control panel size by up to 50% and cabling by up to 90%, On-Machine™ solutions accelerate installation times and minimize errors.
  • Ease of Use: Plug-and-play components and intuitive interfaces require less training, allowing teams to hit the ground running.

3.) Enhanced Flexibility

  • Zero-Cabinet Operations: By placing automation components directly on equipment, the need for centralized control cabinets is eliminated, simplifying maintenance and scaling operations.
  • Quick Adjustments: Modular components and quick-connect cabling make it easy to adapt to changing production needs, ensuring that manufacturers remain agile.

4.) Prioritizing Sustainability

  • Reduce Equipment Footprint: Smaller control panels not only save space but also lower energy consumption and maintenance time, contributing to a more sustainable operation.

5.) Minimized Downtime

  • Boost Reliability: Designed for rugged industrial environments, On-Machine™ solutions offer enhanced durability and fewer potential failure points.
  • Accelerate Troubleshooting: With modular, plug-and-play components and built-in diagnostic tools, maintenance and issue resolution are quicker and more efficient.

Conclusion

On-Machine™ solutions by Rockwell Automation are revolutionizing the way manufacturers and equipment builders approach their processes. By simplifying design, accelerating installation, and enhancing flexibility, these solutions lead to lower costs and more efficient operations. In a world where staying ahead of the curve is crucial, incorporating On-Machine™ solutions into your equipment can provide the competitive edge you need for faster, simpler, and more adaptable operations.

Are you ready to transform your manufacturing processes with On-Machine™ solutions?
Connect with your local Rexel representative today or click the link below.

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Rexel Automation Solutions specializes in industrial automation services, solutions, and products that transform your application and operational needs into fully realized solutions, delivering measurable results and profitability for your company.